中国机械工程学会铸造分会代表团赴日本参加第72届世界铸造会议学术资讯

中国机械工程学会铸造分会代表团赴日本参加第72届世界铸造会议

由世界铸造组织（WFO）主办、日本铸造工学会承办的第72届世界铸造会议（WFC2016）于2016年5月21-25日在日本的名古屋市举行。来自世界各国的800余位铸造工作者参加了本次会议。

    中国机械工程学会铸造分会组成了9人的代表团参加本次会议，代表团成员分别来自沈阳铸造研究所、暨南大学、武汉纺织大学、西华大学、浙江机电设计研究院有限公司、武汉建恒工业技术有限公司、成都新同高复合器材有限公司、嘉禾县众合铸业有限公司等。本次会议的主要内容包括：学术/技术交流、展览会、WFO执委会会议、WFO成员国代表会议及工厂参观等。
    在学术、技术交流方面，大会安排了来自中国、日本、韩国和法国四个国家的专家作了特别邀请报告，其中，代表中国作特邀报告的是WFO执委会执委、中国机械工程学会铸造分会副主任委员、沈阳铸造研究所所长娄延春研究员，他的报告题目是：“超低间隙铸造钛合金及其精密成形技术”，报告受到与会者的关注。
    会议还组织了内容丰富的专题交流活动，专题交流分为综述、铁基材料铸造与熔炼技术、有色合金铸造与熔炼技术、缺陷预防与检测、精密铸造、压铸、质量控制、数值模拟技术、节能环保、造型制芯技术、机器人及自动化、管理与教育培训等，有164篇报告在会议期间进行了专题交流；另有43篇报告通过壁报的形式进行了交流。
    有来自中国的8篇报告在本次会议期间进行了报告交流，这8篇报告分别来自沈阳铸造研究所、清华大学、大连理工大学、哈尔滨工业大学、广东省科学院、济南圣泉集团、西华大学、长泰机器人有限公司等。
    本届会议期间还举办了国际铸造展览会，近150余家单位参加了展览会。展品涉及熔炼设备及配件、造型制芯设备、压铸设备及技术、检测设备、铸造原辅材料、自动化及控制设备、测试仪器、铸件产品、计算机模拟软件、快速成型设备等。展览会现场还为中小学生组织了体验区，吸引了众多学生体验和感受铸造过程，让他们从小就接受铸造生产的教育,由此可见日本非常重视铸造行业后备人才的培养。
    5月21日，娄延春参加了WFO执委会会议，会议主要研究讨论了世界铸造组织的组织建设与发展、日常工作、财务工作、世界铸造会议的组织筹办等多项工作。娄延春在会上介绍了中国机械工程学会铸造分会负责的4个WFO技术委员会的工作情况和中国铸造业的概况，并与各位执委共同讨论了会议议题。
    5月24日，中国机械工程学会铸造分会苏仕方总干事和铸造分会常务委员李卫教授作为成员国代表，参加了WFO成员国会议。
    会议期间，代表团成员先后参加了大会开幕式，听取了大会主旨报告，参加了专题交流活动，并有多位专家做了专题交流报告。代表团成员与各国铸造界同行们进行了多领域的交流，增进了友情，促进了了解。代表团成员还参观了展览会，分不同线路分别参观了企业、大学和研究机构。
    会后，代表团应邀访问了日本铸造工学会，与日本铸造工学会事物局的领导进行了座谈。日本铸造工学会事务局局长佐藤万介夫先生向代表团介绍了日本铸造工学会开展的主要活动，特别详细地介绍了在铸造人才培训方面的工作情况。苏仕方总干事介绍了中国机械工程学会铸造分会的工作。双方共同回顾了日本铸造工学会和中国机械工程学会铸造分会开始进行互访交流机制以来所取得的成果，并希望将互访交流机制继续下去。
    此次参加世界铸造会议，学习和了解了世界铸造技术发展的现状和发展趋势，促进和加深了与世界各国铸造工作者的交流与了解。
    本次会议的交流报告题目如下：

» Special Lecture
1.The Current State of the Japan Foundry Industry and theSignificant Issues
2. Influence of graphite morphology, thermal history and S andCu on ferrite/pearlite formation in cast iron
3.Potential and Tasks of Casting
» Invited Speech
1.Interfacial Phenomena in Casting Process
2.Superalloys for Jet Engine and Gas Turbine Applications:Evolution and Revolution for the Future
3.Trace Elements and Graphite Shape Degeneracy in NodularGraphite Cast Irons
4.Research on ELI Grade Casting Titanium Alloy and ItsPrecision Forming Technology
» Challenges & Perspective on Foundry Industry
1.Further Study on Application of the Book of Changes in MetalCasting
2.SUBMERSIBLES OF CASTED MARAGING STEEL
» New Casting Applications
3.Entire Foundry Production “Management” to achieve“Quality Castings”
4.Fabrication of Fe-Based Self-Lubrication CompositeContaining Graphite Particles by Centrifugal Mixed-PowderMethod
5.Metallic Fuel Slug Prepared by a Modified Injection CastingMethod for Reducing Volatilization
6.Evaluation of casting defect and analysis on mechanicalproperties for die cast by using 3D computed tomography

» Ferrous Casting Production and Metallurgy
8.Effects of nitriding and nitro-carburizing on the fatigueproperties of ductile cast iron
9.Optimal design of pure lanthanum based MgFeSi alloy forhigh performance ductile iron ladle treatment
10.Effect of Si Content on the Ferrite-to-AusteniteTransformation during Austenitizing in Spheroidal GraphiteCast Iron
11.A new metallurgical process for the ductile iron foundry
12.Influence of pouring temperature on the microstructure inductile cast iron
13Advanced Properties of Ausferritic Ductile Iron Obtained inAs-cast Conditions
14.Kinetics of Nucleation of Graphite at different Stages ofSolidification for Spheroidal Graphite Iron
15.Possibility on Estimation of Fatigue Limit Using Non-Distractive Testing Method in Spheroidal Graphite Cast Iron
16.Fatigue characterization and optimization of the productionprocess of heavy-section ductile iron castings
17.Giga-cycle Fatigue Properties for Spheroidal Graphite CastIron
18.Solubility of Hydrogen and Nitrogen in liquid cast ironduring melting and mold filling
19.Evaluation of Anti-sticking Effect of MicrostructureComponents in Cast Iron by Friction Thermal Shock Test
20.Effect of vanadium addition and cryogenic treatment on thedevelopment of carbidic austempered ductile iron
21.The Influence of Strain Induced Martensitic Transformationon Machinability of (ADI)
22.A contribution to new material standards for Ductile Ironsand Austempered Ductile Irons
23.Chemistry and Process Control in Production of High-AlloyGraphitic Irons
24.Microstructure and Mechanical properties of Y2O3-Strengthened Fe-Cr Alloy Castings for High TemperatureApplications
25.Development of Cast Steel Brake Disc with Heat ShockResistance
26.Hot Ductility Behavior of Continuous Casting Slab of Copperand Nickel Alloyed Steel
27.Development of New Casting Process for Heat-ResistantCast Steel
28.Effect of heat treatment condition on microstructure andmechanical properties of 2.5% Ni cast steels

» Non-ferrous Casting Production and Metallurgy
29.The mold-less casting technique for production of thewrought aluminum alloy components
30.The mold-less casting technique for applying to auto mobileparts
31.Effect of Si content and Melt superheat on the liquidaluminum viscosity
32.Description of Al-Si10-Mg1 Alloys By Advanced ThermalAnalysis Based on Their Known Chemical Compositions
33.Effect of casting plan and alloying content on the hot tearingof Al-Si alloy
34.Study of low pressure die casting AlSi11 alloy solidification
35.HOW TO SOLVE SHRINKAGE POROSITY IN THEALUMINUM GRAVITY DIE CASTINGS? (A shop floorexperience & case studies)
36.Color Metallography of A356 Aluminum Alloy Castingsusing Weck’s Reagent
37.Microstructure Analysis of Al-5%Mg Alloy Semi-Solid Slurryby Weck’s Reagent

» Mold and Coremaking Technology
38.Inorganic Technology – The End of Shell Sand?
39.Benchmarking the High Production Sand Core and MoldBinder Systems and Most Recent Advances
40.Inorganic core production and casting application
41.Innovative Binder and Refractory Coating Solutions forHighly Complex Castings
42.Evaluating a High Production Eco-friendly Core BinderSystem for Aluminum
43.Improving the Moisture Resistance of Mold with InorganicBinder
44.Post casting residual strength development of new generationinorganic binders using different South African silica sands
45.NEW COATINGS AND ADDITIVES CONCEPTS AS ANENTIRE APPROACH FOR DEFECT AND RESIDUE FREECASTINGS
46.Last developments on low-emission additives for moldingsand
47.Advancements in Materials for Three Dimensional Printingof Molds and Cores
48.Evaluation of Ceramic sand produced by Ultrahightemperature melting process
49.Future Foundry Sand
50.Basic investigation into water cooling behavior of the hightemperature green molding sand
51.Dynamic Testing of Green Sand
52.Development of the New style Green Sand Molding Machine
53.Results of new developments for efficient and intelligentequipment in vertical molding machines
54.A successful machine and tooling concept to produceinorganic sand cores

» Ferrous Casting Production and Metallurgy
55.A Contribution to the Understanding of the Combined Effectof Nitrogen and Boron in Grey Cast Iron
56.Mechanism of the molten metal surface pattern generating ingray cast iron
57.Dynamic measurements of the load on GCI castings and thecontraction of castings during cooling in green sand molds
58.Numerical Value Evaluation of Graphite Morphology andMechanical Property of Flake Graphite Cast Iron
59.A consistent model and a new continuous reference row forthe graphite structure in grey cast iron alloys
60.Streamlining the design, development and manufactureof grey iron brake discs through Computer-Aided Design,Manufacturing and Engineering
61.Is it all Chunky Graphite that you see or could it besomething else?
62.On the structure of ausferrite in ductile iron
63.Austempered Ductile Iron (ADI) Alternative material for highperformance applications

» Special Session on Cast Defects
64.Scanning electron microscope analysis data for castingdefects in iron foundry
65.Improved Numerical Methods for Accuracy of Filling andShrinkage Prediction in Cast Iron and Steel Castings
67.Prediction of Graphite Nodule Count and ShrinkageTendency in Ductile Cast Iron, with 1 Cup Thermal Analysis
68.Application of the forced cooling in the mold for preventionof the occurrences of metal penetration

» Investment Casting
69.Online Tracking for Single Unit in Investment Casting of JetEngine Critical Components
70.Enhancement of porosity and mechanical properties ofceramic shell in investment casting process by the addition ofcamphor and needle coke/wax powder- A comparison
71.Novel Bayesian Inference Based Approach to Identify CriticalParameters Affecting Mechanical Properties of InvestmentCastings
72.Critical Analysis of Rapid Prototyping assisted Investmentcasting for Medical Implants

» Die Casting
73.Deflection simulation of a die installed in an HPDC machineto predict the die life
74.Confirmation of the heat check deterrent effect by the shotpeening
75.Increasing the Lifetime of Die Casting Molds by AdditiveRemanufacturing Applying Electron-Beam Deposit Welding witha Local Process Integrated Heat Treatment
76.Development of Cooling System for Small Core Pin inAluminum HPDC and Its Applications
77.Effect of Manganese on Intermetallic layer Morphologybetween Dies and Al-Si alloy
78.Development of Crack Prediction Simulation Technology
79.Direct measurements and process monitoring for HighPressure Die Casting (HPDC) process
80.Reduction in Die-casting Burrs by Shot Profile Control
81.Effect of Vibration Conditions and Shear Rate on the Shapeof Solid Particles in JIS AC4CH Aluminum Alloy Slurry Madeby Applying Mechanical Vibration
82.Squeeze Casting Technology in Production of High-StrengthMonolithic Aluminum Alloys and Aluminum Matrix Composites
83.Multiple Spot Electron Beam Welding of Aluminium DieCastings
84.A Chemical Pre-treatment Process for Adhesive Bonding ofHigh-Pressure Die Cast Aluminum Alloys

» Non-ferrous Casting Production and Metallurgy
85.Solidification Manner of Overlay Alloy in Al-Mn/Al-Si AlloyClad Strips Produced by Vertical-Type Tandem Twin-RollCasting
86.Grain Refinement of Cast Magnesium Alloy ContainingAluminum
87.Thermal Analysis as a Microstructure Prediction Tool inAluminum Foundry: A Literature Review
88.Influence of Mo content on Tungsten Heavy Alloys for DieCasting Applications
89.High temperature interaction between liquid Gd-containingalloys and selected oxides
90.High temperature behaviour of liquid Ni-based alloys withoxide ceramics
91.Evaluation of the α-case with Titania Mold for TitaniumInvestment Casting
92.Improvement of Creep Resistance in Wrought Nickel BasedSuperalloys by Addition of Trace Elements
93.Defect susceptibility of tensile properties to microporosityvariation in as-cast Al-xSi alloys
94 . E x p e r i m e n t a l I n v e s t i g a t i o n o f M i c ro s t r u c t u r a lCharacteristics and Tribological Properties of Al-Si AlloysModified under the Influence of Mechanical Mold Vibration
95.Microstructure Refinement in Al-7%Si Alloys Solidified by anElectromagnetic Stirring Technique
96.Novel Grain Refining Process using Ti Clusters generated byUltrasonic Cavitation
97.The microstructure and refinement performance of Al-Ti-Cmaster alloy smelted via improved SHS-approach
98.Structure, mechanical properties and erosion resistance ofHVOF sprayed Cr3C2+NiCr coating on the surface of castingsmade from Al-Si alloy
99.Development of Complete Gravity Die Casting ProductionSystem for Aluminum Castings
100.Semi-Solid Processing of Aluminium A201 – expectationsand fulfilment

» Control of Quality
101.Accurate Controlling and Monitoring Sand Properties bysensing in Green Sand Treatment System
102.In-situ Measurement of Green Sand during Molding Process
103.Porosity Discrimination System for Aluminum Alloy DieCastings Using X-ray CT Imaging
104.Technological conversion applicable for manufacturingelements from Nickel superalloy H282
105.Revert Alloy Impact on Mechanical Properties of NickelBased Superalloys Used in Production of Aircraft EngineCritical Components

» People & Skills for Today’s Industry
· Technology Transfer & Knowledge Management in Foundry Industry
106.Semi-automatic data linkage and acquisition process for thepreparation of Austempered Ductile Iron
108.Technology transfer through industry-Universitygovernmentcollaboration
109.Industry 4.0 and what it means to the foundry industry

» Special Session (presented by recipients of awards in Japan FoundryEngineering Society)
110.Development of Al-Li Alloy Castings Excellent inFormability
111.New concept cracking tubes for ethylene plant in apetrochemical industry
112.A vertical full-continuous casting method for aluminumalloy billets
113.Innovation of a roll caster for aluminum alloy
114.Development of Lead Free Bronze with Sulfide Dispersionfor Sliding Members
115.Development and Energy Saving Type Vertically GroovedCrucible
116.Development of Aluminum Cylinder Head Castings forDiesel Engines
117.Compacting of Greensand Control Equipment
118.Development of the latest small-size flaskless horizontalmolding machine
119.Development of Mechanical Sand Reclamation SystemUsing Roller Squeezing Mechanism
120.Achieving a clean foundry plant with adopting artificialsand in an old plant

» Ferrous Casting Production and Metallurgy
121. Effect of Surface Condition on Eddy Current Evaluation ofDuctile Cast Iron Matrix
122.Solidification sequence of ductile cast iron - In-situobservation and modeling -
123.Effect of Copper and Nickel on the Crystallization,Microstructure and Properties of Vermicular Cast Iron
124.High performance cast parts. Advanced feeding systems formetallurgical optimization
125.Effect of coating thickness on Melt Filling Rate of Cast Ironin Evaporative Pattern Casting Process
126.Residual Stress Measurement in Large Grey and DuctileIron Castings
127.Process improvement by optimal use of feeding systems
128.Research on ion carbonitriding and wear resistance of castiron
129.Inoculation - Higher potency alternatives to BariumCalcium Alloys

» Young Researchers Program
130.Influence of Amount of Chunky Graphite on the MechanicalProperties of Spheroidal Graphite Cast Iron
131.Effect of Casting Skin Condition on Fatigue Strength ofGray Cast Iron
132.Cooling curves and graphite shapes of eutectic temperatureregion in gray cast iron
133.Effect of Rare Earth Content on Fatigue Strength ofSpheroidal Graphite Cast Iron with Different Thickness
134.Effect of Boron and Nitrogen Addition on the SolidificationMicrostructure and Hardness of High Speed Steel Type Mill Roll
135.Erosive wear characteristics of heat treated multicomponentcast iron containing Cr, V, Mn and Ni at elevatedtemperature
136.Effect of Joining Conditions on Joint Strength of BariumTitanate Brazed by Pure Molten Aluminum
137.Progressive Evaluation Method for Aluminium Alloysfiltration process
138.Grain Refining Efficiency of Al Cast by Novel Al-Al2.7Ni0.3Ti Refiners
139.Development of elasto-plastic-creep constitutional equationfor a die casting alloy and validation of thermal stress analysis

» Simulation and Modeling
140.Numerical Simulation of Mechanical Wave Propagation inCasting Solidification Process
141.Predicting Thermal Fatigue Life of Aluminum Die Casting
Molds - An Experimental and Computational Approach
142.Optimization of geometry of ceramic gating systems foriarge-size ferrous castings
143.Solidification of the casting in a sand mould with forcedcooling
145.Increasing the Capabilities of Computer Process ModelingWith Applied Programming Interface
146.Optimization of Gating System Design for High PressureDie Casting to Reduce Air Entrapment Defects
147.Core Shooting Simulation – to the Economic andEnvironmental Advantage of the Foundry
148.Lightweight, high-strength aluminum AlZnMgCu alloycastings
149.RAPID DEVELOPMENT OF EXPORT CASTINGS INOUR FOUNDRY BY SIMULATION TECHNIQUES – SOMEINDUSTRIAL CASE STUDIES

» Robotics and Automation
150.Design of a remote operation control system for vibrationsuppression of a liquid container by an overhead travelingcrane
151.High-precision Automatic Pouring Machine with AdaptiveControl Parameters
152.Optimum Feedforward and Model Predictive Control ofMolten Metal Pressure in Greensand Mold Press Casting
153.Robotic Applications of Foundry Industry in China
154.Generation of optimal trajectories for a pouring Robotconsidering Control system used in industry

» Energy Saving and Environmental Protection
155.Calciner-Free Green Sand Reclamation by Using AdvancedMechanical Reclamation System
156.New Melting System of Briquetted Aluminium ChipAchieves Energy-Saving and Environmental Improvement
157.Sustainable Manufacturing in Foundry- A practicalapproach

» Young Researchers Program
158.Wear Behavior of Carbon Fiber Reinforced Aluminum AlloyComposite
159.Fabricated of Metal-bonded Grinding Wheel with CubicBoron Nitride Abrasive Grains by Centrifugal Casting
160.Microstructure And Mechanical Property Of Mg-Al-CaAlloys Produced By High Pressure Casting.Manabu Mizutani1, Katsuhito Yoshida1, Nozomu Kawabe1,YoshikazuYamanishi2, Hiroki Kako3, Emi 161.Prediction of hottearing for a partially solidified bismuth bronze by using finiteelement method analysis
162.Tilting Motion Control of Automatic Pouring Ladle withWeir for Liquid Vibration Suppression
163.Multi-spiral flow benchmark for small thin-wall castingssupported by computer simulation
164.Numerical Simulation of Aeration Sand Filling-HighPressure Squeeze Molding Method
165.Impact behaviors of SS400 by spherical and tetrahedralsolid particle through Finite Element simulation
166.FEM analysis of single impacts of spherical particles onSUS630 stainless steel at elevated temperature

» Poster Session
1.Production of thin walled compacted graphite iron castingsusing different moulding materials
2.Application of Rare Earth Less and Rare Earth ReducedSpherodizer
4.Influence on the Fatigue Strength at Rare Earth content in theSpheroidizing agent
5.Erosive Wear Characteristics of WC Cast-in Insert Cast Ironson high temperature environment
6.Development of Hybrid Bio-cokes for Cast Iron Melting andEstablishment of Cupola Operation Method
7.Development of the High Alloy Grain Cast Iron Roll withSuperior Wear Resistance
8.Control of Remote Area Shrinkage in Ductile Iron Castings
9.Continuous Castings of Al-7mass%Si Alloy and Al-1.5mass%Mn Alloy by the Electromagnetic Vibration Technique
10.Effect of reinforcement particles on the viscosity of themolten SiCP/Al alloy composites
11.Changes in Fatigue Life Behaviour of Alloy A359 and A359-Based Composites Bulk-Reinforced with SiC Particles as aFunction of the Reinforcement Content
12.Casting Solidification Structure of Titanium and TitaniumAlloys using Oxide Cements Mold
13.Fatigue and hydrogen embrittlement properties of Al-Mg-Znseries casting alloy with Cu addition
14.Shaping the Al-Si alloy microstructure and properties usingthe multipoint water mist cooling system
15.Surface roughness of casting solidified in the frozen mold
16.Development of reformer tube material for reduction ofenvironmental load
17.Influence on Corrosion Resistance of Additive Element forEnvironmental-Friendly Brass Alloy
18.Development of method for processing molten aluminumalloy involving de-phosphorus treatment
19.Impact of Speed of Cooling of Initial Phase (α) and ofEutectics (α + β) on Physical and Mechanical Properties of Al-Si-Mg Alloys
20.Mechanical properties with thixo-extrusion of the semi-solid7075 Aluminum alloy
21.Effect of boron on the grain boundary morphology and creepproperty in nickel-based superalloy LESS 1
22.Damage Behavior of Micro Segregation in Al-Si Alloy by Useof Phase Contrast Imaging
23.Fabrication of Fine Diamond Dispersed Metal-BasedGrinding Wheel by a Centrifugal Mixed- Powder Method
24.Reduction of CO2 emission by new melting system“DIFIC”,and the molten metal quality and the mechanical properties
25.Interfacial Characteristics of Al-Cu Foam Cast Compositesfor High Conductivity Applications
26.Effect of Ultrasonic Frequency on Attenuation Coefficient forEffective Nucleation Enhanced Ultrasonic Melt Treatment
27.Using Value Streaming to Improve Productivity and ReduceLead Time in Jobbing Foundry
28.The strength analysis in caulking fastening portion ofautomotive parts
29.Influence of the mulling condition to exert on the greensandnature
30.Development of greensand stabilization system
31.Flow Rate Control of Automatic Pouring Machine byIterative Learning Control
32.Effect of Nb and W addition on heat-resistance of austeniticcast steel
33.Influence of carbon content on erosive wear behavior ofmulti-component cast steel
34.Effect of Misch-metal addition on Heat treatment of Semi-Solid Mg-7.5Al-0.3Mn alloy
35.Development of core sand removal machine, and internalsurface cleaning machine using
36.Improvement for Strength of Cu-Ti Based CompositesContaining Graphite Particles Fabricated by CentrifugalMixed-Powder Method
37.Primary M7C3 Carbide Refinement of Hypereutectic High-Chromium White Cast Iron
38.Age-hardening behavior of Al-7~10%Si-0.3%Mg alloycastings with water quenching and direct quenching
39.Solidification Behavior of Mg-Al-Ca Alloys with DifferentAluminum and Calcium Contents
40.Two-Step Aging Behavior of Solution Treated Al-7-10mass%Si-0.3mass%Mg Alloys
41.Microstructure and Heat-Resistant Property in Mg-3%Al-1%Si Alloy Castings
42.Optimizing the Nickel and Copper Additions to ADIConsidering the Casting Cooling Rate
43.Characterization of duplex stainless steel casting withgadolinium as neutron absorbers for spent fuel storageapplications